With rich and varied Automation experience together with domain expertise, MELZ can efficiently design, develop, and execute from any simpler to more complex Test Rigs.
Our Test Rigs are configured based on the scalable modular solutions which are flexible and easy to upgrade by interlinking the Controls of Electrical, Electronics, Instrumentation and Mechanical Engineering.
The System Architecture is designed to meet the stringent Test compliance of Indian & International Standards including all Environmental Test Conditions.
MELZ Test Rigs are performing 24x7 hrs of operation through-out the year in ensuring Product Reliability, Durability & its performance.
Unique design in extending the useful life of the test rigs through easy and cost effective upgrades that can accommodate new products and new functional tests.
PROTOTYPE TEST MACHINES
MELZ is engaged in developing machines to assist and stimulate problems with real time application conditions and environment for prototype modules to meet the desired specifications ensuring high Quality Assurance.
These machines will provide precise, repeatable test results for production engineering. Solutions are embedded with data logging, report generation and complete data acquisition (wired and wireless) creating a permanent record confirming built to specification.
ADVANCED CONTROL SYSTEM
All types of PLC & HMI based control panel manufacturing
Power & VFD panels for special machines, HVAC, process & packaging systems
PC-based data acquisition and control solutions to monitor Production Count, MTBF, MTRR, Equipment Efficiency, Planned & Unplanned Downtime
Graphical representation of operational & maintenance parameters, Web based SCADA
Monitoring Quality Trends and performance graphs
Networking, Database connectivity for data logging & report generation
Access & Analyze machine data remotely (Desktop, Mobile Applications)
All types of Communication Interface – RS232, RS485, Modbus, CAN, Profibus, Ethernet with machines & field instruments
ASSEMBLY & EOL VALIDATION MACHINERIES
Successful Design & Manufacture of end-of-line functionality testing machineries to meet the Test critical product quality parameters before dispatch.
Enrich experience to measure & record various process and machine parameters like Force, Torque, Speed, Displacement, Electrical parameters, Level, Flow, Temperature, Pressure, Material properties w.r.t dimensional checks and hardness.
These machines are designed in detecting and pinpointing the source of product defects for quicker resolution. Registering repeated errors in the assembly process to eliminate rejection and rework.
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